High-rise living, low-energy lifestyle

by Katie Daniel | October 7, 2016 10:05 am

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Photo © BigStockPhoto

By Rob McKenna
Tall-building developments in Toronto are outpacing[1] every other city in North America, with roughly 44 high-rises exceeding the 150-m 
(492-ft) mark—more than triple the 13 skyscrapers gracing the city’s skyline in 2005. The dramatic increase in office and living space pointed to epic levels of energy use, capturing the attention of Canadian legislators. This lead to the idea to put energy efficiency regulations in place and seek sophisticated building products, culminating in the Canada Green Building Council (CaGBC) and Leadership in Energy and Environmental Design (LEED) Canada redefining the buildings and communities where Canadians live, work, and learn.

Since 2004, CaGBC has certified over 2600 LEED buildings in Canada and registered more than 6000, which is the second highest number[2] in the world. Vital to achieving LEED certification is the use of design features and technologies reducing both energy consumption and greenhouse gas (GHG) emissions, ensuring continuous savings in energy, water, and money throughout the years.

Conscientious construction stems from the country’s shift in attention to focus on the efficiency of equipment within new construction, including HVAC systems. (Scott Lenger’s article “High-performance Building Approach 
to Condos,” in CondoBusiness, can be read on the web at 
www.reminetwork.com/articles/high-performance-
building-approach-to-condo-developments[3].) Recent environmental regulations, new innovations, and higher energy costs have raised the bar on green buildings and provided economic incentives for developers, building managers, and boards to embrace a high-performance building approach for both new construction and existing condominium developments.

Corey McBurney, president of EnerQuality, which specializes in designing and delivering green building programs to the residential construction industry, said he has seen positive progress in the 
building community.

“Anecdotally, we are hearing more positive things than negative,” he explained. “I think the industry has come to grips with the fact energy efficiency is built into the building code and, over-time, those requirements will increase. We now have a minimum code, Energy Star R2000 and LEED, which are nice stepping stones for the builder community and builders who want to be ahead.”

The costs of operating a building over its decades-long occupied life typically represent between 60 and 85 per cent of total building life cycle costs, according to the International Facilities Management Association (IFMA). The small incremental cost—estimated between one and 6.5 per cent—of designing and constructing a high-performance building is offset many times over by energy and operating efficiencies that can deliver between 20 and 50 per cent annual savings compared to conventional buildings.

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Electronically commutated motors (ECMs) arriving on a skid in raw form.
Photo courtesy Nailor

Hidden efficiencies in HVAC technologies
Thanks to sophisticated energy and building modelling software, design teams can analyze HVAC technologies and building systems to determine which options deliver optimal performance throughout the building’s occupied life. Modelling techniques use actual building characteristics to accurately simulate the impact of various energy conservation measures. For example, modelling takes into account the effect energy-efficient lighting, windows, and roofing materials have on heating and cooling requirements. This enables designers to specify smaller, more efficient systems.

The efficiency of systems heating and cooling both single family and multi-unit residential buildings (MURBs) is dramatically impacted by their motors. A recent change to the Ontario Building Code (OBC) requires all furnaces installed in new-construction homes to be equipped with an electronically commutated motor (ECM) for increased efficiency. The mandate is designed to save electricity when paired with Canada’s three-year-old 90 per cent Annual Fuel Utilization Efficiency (AFUE) minimum standard for gas furnaces. According to the code[4], the change applies “to construction for which a permit has been applied for after Dec. 31, 2014.”

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Advanced motor technology is improving the furnaces in new Ontario residential projects.
Photo © BigStockPhoto

Creating consistent comfort
ECM motors are high-efficiency, programmable, brushless direct-current (DC) motors, with integrated controls utilizing a permanent magnet motor and built-in inverter. ECMs are significantly more efficient than the permanent-split-capacity (PSC) motors used in most residential furnaces and are much easier to control.

Modern airtight houses, apartments, and condos require continuous circulation[5] to distribute fresh air throughout the house, which is when the benefits of ECM motor technology are most apparent. The ECM motor continuously operates at a low level, keeping living spaces consistently warm. If there is a temperature drop, the furnace automatically modulates to a higher heat production until the programmed temperature is achieved, then it cycles back down to low.

Until recently, the major weakness of commercial fan coil units has been their low fan motor efficiency. PSC motor efficiency drops off dramatically—by at least half—when turned down; their installed motor efficiencies are typically in the range of only 12 to 45 per cent. ECMs operate with as little as 80 watts of electricity and use up to 75 per cent less energy[6] than standard fan motors. Inherent variable-speed operation of the ECM matches the speed required by the heating and cooling application, enabling fans, compressors, and pumps to efficiently meet partial loads. The ECM operating constantly and ramping up occasionally equates to an 80 per cent reduction of electricity usage.

In addition to lower operating costs, recent advancements in ECM motor technology allow the fan airflow volume to be pre-set at the factory and provide an average 90,000 hours of operation (compared to 50,000 hours for a typical PSC motor). Further cost savings are realized in the wider operating range of the ECM, which allows one motor to replace two models using induction motors. This feature alone provides several benefits, such as a simpler product line from which to choose, little or no equipment changes when tenants change, more similar-sized units on the job, decreased spare parts inventory, and increased contractor flexibility. The ECM’s low operating temperature (i.e. essentially ambient) requires very little energy to offset the heat gained from the motor versus PSC motors, which typically run between 32 and 65 C (89 and 149 F).

As government regulations squeeze inefficient systems out of the market, newer HVAC assemblies with innovations like ECMs are reducing utility bills. Micheline Joanisse, a Natural Resources Canada (NRCan) spokesperson, points to two reasons for this—use of brushless DC motors and energy-efficient air-conditioning.

Built-in intelligence in ECMs enables the motors to run at many different speeds and react to changing duct pressure, saving 300 to 500 watts for a low-pressure duct system, according to the NRC. That means if a filter gets blocked it senses the blockage and automatically increases the fan speed to ensure there is air flow.

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A look at the production line where the motor/blower assemblies are mounted into the fan coils to ensure efficiency.
Photo courtesy Nailor

“In homes with a heat recovery ventilator (HRV) or energy recovery ventilator (ERV), it is common to connect the motor into the existing furnace ductwork,” says Joanisse. “So the furnace motor must run continuously to properly distribute fresh air through the house. Therefore, it is important residential customers know by reducing their overall electrical energy consumption, they will save an average of $130 per year.”

Energy-efficient air-conditioning can benefit residents in milder climates like Vancouver from new technology in cooling systems. A particular advancement is the multi-split air conditioner, which has indoor heads in several zone-controlled locations and concentrating cooling in warmer areas. Infrared sensors in the systems detect movement, sensing when rooms are unoccupied, and automatically setting the temperature back to reduce overall power consumption.

What to look for
The most economical heating and cooling systems will have a high heating and cooling efficiency rating. For central air-conditioning equipment, contractors should look for units with a higher seasonal energy efficiency ratio (SEER) rating; the higher the rating, the more efficient the system. The number represents the total output (in BTUs) of a central air conditioner or heat pump during a normal cooling season, divided by the total electricity (in watt hours) consumed during the same period; Energy Star[7] requires a rating of 14 or more. More efficient heat pumps will rate between 14 and 18 SEER.

Heating season performance factor (HSPF) shows the system’s ability to heat spaces in the cooler seasons. The most efficient pumps start at HSPF 8 and top off at HSPF 10. However, heat pump efficiency ratings do not tell the whole story—features of the heat pump should also be investigated. As with efficiency ratings, costlier systems will include advanced features but they tend to pay off in the long run with improved home comfort and lower energy bills.

While lower-rated systems cost less to initially purchase, the savings in energy costs for a higher-rated system more than offset the initial expense. For example, while the initial cost of a 90 per cent plus furnace may be higher than mid-efficiency equipment, government subsidies in Canada help offset the extra cost of installing more efficient heating systems. (Information about grants and financial incentives can be found on the NRCan website at www.nrcan.gc.ca/energy/funding/efficiency/4947[8].) Those who upgrade to a 94 per cent efficient furnace with a brushless DC motor can take advantage of the incentives 
being offered.

Conclusion
Moving beyond residential and multi-family projects, there is considerable potential for energy savings in high-rises beyond MURBs. Energy-efficient fan coil units using ECMs are ideal for the rapidly advancing hospitality industry and retirement facilities—in new construction and the retrofit market—with incredible savings to the owners.

robmckenna_headshotRob McKenna, a strategic account manager with Regal Beloit Canada, has been involved with selling and supporting the energy-efficient motor manufacturing industry at the original equipment manufacturer (OEM) level for over a decade. He may be reached via e-mail at rob.mckenna@regalbeloit.com[9].

Endnotes:
  1. outpacing: http://www.thestar.com/business/2012/12/12/toronto_leading_the_western_world_in_high_highrise_development.html
  2. second highest number: http://www.cagbc.org/CAGBC/LEED/GoingGreenLEED/CAGBC/Programs/LEED/Going_green_with_LEE.aspx
  3. www.reminetwork.com/articles/high-performance-
building-approach-to-condo-developments: http://www.reminetwork.com/articles/high-performance-
building-approach-to-condo-developments
  4. code: http://www.achrnews.com/articles/123424-ontario-mandates-ecms-in-furnaces-is-us-next
  5. continuous circulation: http://www.cmhc-schl.gc.ca/odpub/pdf/63818.pdf
  6. 75 per cent less energy: http://www.mnpower.com/EnergyConservation/FurnacesWithECM
  7. Energy Star: http://www.lowes.ca/articles/hvac-trends-in-building_a818.html
  8. www.nrcan.gc.ca/energy/funding/efficiency/4947: http://www.nrcan.gc.ca/energy/funding/efficiency/4947
  9. rob.mckenna@regalbeloit.com: mailto:rob.mckenna@regalbeloit.com

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